Spray-on Battery Separator
Manufacturing Platform
for Future Energy

Nuvola’s SafeCoat DDS (Direct Deposition Separator) simplifies battery manufacturing with safer, scalable, on-site separator coating that replaces the conventional separator system

Economics

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High yield
lower cost through a simpler process

Performance

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Energy density boost
from ultra-thin separator

Safety

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99% less fire risk
verified at 220 °C

The real bottleneck in battery manufacturing? It’s the separator.

Nuvola is transforming battery manufacturing with SafeCoat™, our spray-on separator that cuts fire risk by 99% and removes the need for billion-dollar separator factories, all in a single step. It’s the breakthrough the battery industry needs to meet the pace of electrification, enabling next-gen battery production that’s faster, leaner, and built to scale.

SafeCoat unlocks
New Era of Battery Separator

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  • SafeCoat™ integrates seamlessly into existing roll-to-roll manufacturing lines
  • Thin edges of the electrodes are totally encapsulated
  • It functions successfully in all battery cells and chemical environments
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11 global patents issued since 2018 in key battery markets

Sampling underway to leading battery manufacturers

Partnering with world-class equipment suppliers

Entering pilot production in 2026

How Customers Scale with SafeCoat

Evaluation

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Customers test SafeCoat on their cell chemistry with 5Ah samples or pilot-scale B-samples

Pilot line

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With successful validation, a single SafeCoat line enables early production without requalification

Scaling up

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Pilot lines are seamlessly replicated to reach 40GWh/year with minimal investment

Shared success

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Customers lead the market with safer, more cost-efficient battery innovation, together with Nuvola

Ready to accelerate battery innovation with SafeCoat™ DDS?

Stacking and welding

From global EV makers to cell manufacturers, industry leaders are engaging with SafeCoat™ DDS to actively explore integration and scale up

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